NEW AERATION SYSTEM LAUNCHED

Mistral Aeration, a new aeration system that promises speedier composting with less odours has been trialled with great success in Peterborough.

The fundamental elements to successful composting are enhanced using the aeration system developed by composting company, Covered Systems Limited. It also eliminates some of the problems normally associated with ground or above ground compost aeration systems, by using a simple yet innovative design to increase air circulation, speeding up the composting process and eliminating odours.

It has now been successfully trialled at Organic Recycling based in South Lincolnshire. Here over 25,000 tonnes of waste are being recycled per annum, producing approximately 7,000 tonnes of composts. The waste is derived from local food processing companies, local authorities and landscapers.

Organic Recycling Managing Director Andrew Riddington is extremely impressed by the results to date, “We had difficult circumstances because our feedstock contains materials which have a high water content and no structure (such as onions) and also which create significant odour.” His trial proved the capability of the system with this material, and just 2 weeks after aeration started, the Company opened up the windrow to see the results for themselves.

“We were all amazed how quickly the material had degraded and that there were no anaerobic odours within the compost windrow “ continues Riddington. Normally during the process significant odour is produced and escapes during the turning process causing environmental problems for the operator.



 

 

When used on outside windrow composting sites the system negates the need to turn the windrows during maturation, turning is when many of the problems associated with potentially unpleasant odours arising from anaerobic parts of the windrow occur.

The new system eliminates these environmental problems and saves the operator cost of turning the compost by machine. This can lead to significant savings. Initial calculations have estimated that savings of between 66 to 75% can be achieved, including capital write off, by using Mistral against the need to physically turn the compost.

By using the reverse aeration function, the naturally occurring phenomena in the compost pile is greatly enhanced with Mistral, leading to faster degradation of the compost and a more homogenous end product.

Positives of using the Mistral method include the ability to maintain sufficient oxygen levels for the microbial populations, the system also facilitates easy connection to a biofilter if required by the licensing authorities.

Rusting, damage, leachate production and blocking are all associated with conventional aeration systems and all these are problems of the past with Mistral, as air pipes are placed into the compost mechanically once the in-vessel tunnel is full or the outside windrow is completed or as it is being formed.

So pleased is he with the system that Riddington is looking at expanding it on to other areas of his operation ‘We are delighted with the simplicity of the system and results of the aeration trials we have done. The installation will not only save us time and money but it will allow us to control the composting process to improve the timeliness of the operation and significantly reduce the risk of odours escaping to the local environment.’ he says.

 

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Covered Systems Ltd. Grove Farm, Creeting St Peter, Ipswich, Suffolk IP6 8QG Tel: 01449 721299 Fax: 01449 721398
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